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How to Construct a Tennis Ball Golf Tube Arrow or Bolt

The Cétach Fitzgibbon Method

Contents


Supplies for Arrow

  • Tennis Ball
  • Golf Tube
  • 2 soda bottle caps
  • String or Artificial Sinew (1/8” or less)
  • 1/2” Pipe Insulation
  • Strapping Tape
  • Duct Tape (color of your choosing)
  • Red Duct Tape

Tools

  • Drill
  • Hot Glue Gun
  • Utility Knife
  • Scissors
  • Dowel Rod

Pre-preparation Notes

  • Golf tubes come in different sizes. For this method to work, you need to use the narrow tubes that have an inner circumference that fits the bottle caps.
  • The bottle caps should come from soda bottles (20 oz, 1 liter and 2 liter). Caps from bottled water usually have a lip and will not fit down into the tube properly.
  • The pipe insulation or a similar polyethylene substance is to be used to stuff the tube to give it some body. DO NOT use Styrofoam or spray foam. Both will break down into small particles or dust and pose an eye hazard.
Prepare the Golf Tube
  1. Cut the Tube to Length, adding an additional 1/2” to be trimmed later.
    I cut mine to 26 ˝” but your shafts may be a maximum of 28”. Make sure not to cut off the end with the reinforced ring.
  2. Place one bottle cap into the end with the reinforced ring. Glue is not necessary as the cap fits snugly into this end and it will eventually be held on by the string securing the tennis ball.

Figure 1

Figure 2
  1. Cut the pipe insulation to short lengths – about 2” to 3”. Longer lengths are difficult to work with. See figure 1.
  2. Using the dowel rod, stuff the lengths of pipe insulation into the tube. Compress as much as you see fit. More insulation will help keep the body of the arrow intact during battle but will add some weight. See figure 2.
  1. Keep stuffing the insulation into the tube until there is just enough room for the bottle cap and the extra ˝”.
  2. Drill four holes in the end of the tube against the reinforced ring and through the bottle cap. These holes will be used later to attach the tennis ball. See Figure 3

Figure 3
 
Prepare the Nock
  1. Take the other bottle cap and drill several small holes into the top. These holes and the hot glue will hold the bottle cap in place later. See Figure 4.
  2. Cut two V’s into the bottle cap. See Figure 5.

Figure 4

Figure 5
  1. Using an emery board or some sandpaper, round over the edges of the V’s. This will help reduce wear and tear on your bowstrings.
Attach the Nock
  1. Place a generous amount of hot glue into the end of your tube.
  2. Press the nock down into the tube, allowing the hot glue to ooze up through the holes. Do not press too hard because you want some of the glue to stay under the nock.
  3. Smooth the glue out. I use a long thin nail to both set the nock and smooth the glue

Figure 6
  1. Set the shaft with the nock end up somewhere to cool.
  2. Allow the glue to cool and set before going on to the next step.
  3. Once the glue is cool, trim the excess tube and cut out the V’s. You may place a length of duct tape around the nock end for added support but it is not necessary. See Figure 6
Attach the Tennis Ball
  1. Cut a piece of string to approximately 1 yard (3’).
  2. Thread the string through the holes in the tube.
  3. Place a Tennis Ball on the end of the tube.
  4. Tighten the string and tie off around the shaft or on the lower part of the ball. The knot may not be on any part of the ball that may strike your target. See Figures 7 and

Figure 7
 
Figure 8
  1. Use the strapping tape to secure the string around the tube.
  2. Place two lengths of strapping tape over the ball along the strings, crossing on the top of the ball. See Figure 9.
  3. Use strapping tape to wrap the end of the tube and secure the string and two lengths of strapping tape over the ball. See Figure 10.
  4. Cover the ball with red duct tape. All that is required is a red X but I usually cover the whole thing.
  5. I use another color of duct tape to cover the strapping tape for esthetics. See Figure 11.
  6. Place your name somewhere on the arrow and you’re done.


Figure 9


Figure 10


Figure 11
For Crossbow Bolts
  1. Cut the shaft shorter. Make sure to measure the channel in your crossbow and cut accordingly.
  2. When preparing the nock, do not drill holes or cut a V.
  3. Secure the bottle cap into the nock end upside down so the top is pointing outward. Glue into place with the hot glue.
  4. Once the glue has set, take your knife and scratch the top of the cap to make it rough so the string won’t slip off when shooting.

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© Copyright 2001, Eric McAnallen - All rights reserved.
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